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Private Pilots

Beauty beneath the skin
Test and photography by Charles H. Stites

It can be great entertainment to stand unobtrusively nearby and watch pilots approach an unusual airplane for the first time.

Some encounters engender smiles or even obvious delight. Almost uniformly, Nestor Slepcev's Storch replica causes observers to cease walking, begin a thoughtful stroking of the chin and forget that they were in a conversation with a companion.

At first glance, it appears to be the child only a mother could love. At second glance, it is the child that shows great promise. Later, it becomes the child with unusual manners and abilities that steadily become a family favourite.

This "ugly duckling," or more accurately, "ugly storkling," never outgrows it's awkward appearance, but it doesn't have to. With time and experience, it is the pilots perception that changes.

Dr. Gerhard Fieseler's design flew for the first time in April 1936.

His gangly-legged airplane sits poised on the ground with the wing ready for flight. It resembles the bird but is named for - all angles and protuberances. Legs, struts and even windows seem to stick out everywhere on a Storch; prectically nothing appear streamlined on this airplane.

It wasn't that Fieseler was not capable of a sleek design; the Storch Fi-156 was purpose built and speed wasn't the purpose.

Instead, Fieseler's design, as well as Nestor Slepcev's faithful replica, are true STOL (short takeoff and landing) aircraft of the first order.

A convincing argument can be made that in the six decades since the Storch design has flown, even with advanced computer-aided design and manufacturing capabilities, one would find it difficult to best either Fieseler's original or Slepcev's copy in slow speed handling and takeoff and landing requirements.


With a bit of a headwind, its fixed leading edge slats and full-span slotted aileron/flaps, the original could become airborne in less than 200 feet and land in well under 100 feet.

Although Slepcev's 75-percent scale, modern-day Storch incorporates separate ailerons and flaps, the effect is much the same. In fact, Nestor claims that his Storch can fly as slowly as 19 mph, and with its positive angle of attack and a 19-mph wind on the nose, it can go vertical from a standing start with little or no forward movement until off the ground.

His claimed landing rolls of between 30 and 50 feet are proven by flight demonstrations that occasionally make his figures seem conservative.


Wartime Storch Tales

Storch Aviation SCGFieseler created the original Storch as a reconnaissance, liaison and air ambulance aircraft.

During World War II, the famed German field marshall, Irwin Rommel, flew his own Fi-156 over the front lines as he led the Deutschland Africa Korps in battle.

The most famous Storch flying tale, however, is that of the Mussolini escape.

In September 1943, Hitler sent a rescue team to the mountain strong-hold of Gran Sasso in northern Italy.

Led by Otto Skorzeny, the commandos landed the Storch under extreme conditions at the 10,000-foot peak of the mountain, freed imprisoned Italian dictator Benito Mussolini and took off from the prison courtyard.


Just a few weeks shy of the 53rd anniversary of that daring escape Nestor Slepcev successfully recreated the demanding landing and takeoff at Gran Sasso.

Months of protracted negotiations with the Italian government preceded the attempt but for Slepcev, the recreation would validate his copy of the Storch.

He remembers the last of several attempts to land the Rotax 912-powered Storch at the 10,000-foot elevation while fighting very brisk winds:


"When you're flying, you don't really realize it, but the air is pretty thin. I had to land, but the plane just kept floating. If you go over the edge there, it's more than 9000 feet down. So, when it wouldn't stop, I turned the plane sideways and was skidding. I thought that I had to skid and maybe break the landing gear, or give it up altogether."


The Storch's landing gear held and Slepcev brought it to a stop with room to spare. Unlike the wartime attempt, however, his lightly loaded takeoff was quite normal.

According to Slepcev's research, in 1943, with Mussolini aboard, Skorzeny's heavily laden craft failed to clear an outcropping of rock and the gear was damaged as the Storch plunged over the edge and struck the mountainside in a controlled crash.

Somehow, the Storch rebounded into the air and picked up flying speed, and the airplane limped to safety in northern Italy.


Flying Latecomer

Storch Aviation SCGWith under 3,000 of the aircraft manufactured, and quite a few lost in wartime, the Storch design seemed destined to be relegated to antique status, to be displayed in museums or held in private collections.

There have been other attempts to build a scale Storch but perhaps none with the commercial approach of Nestor Slepcev.

Having come somewhat late to flying, Slepcev's background adds to the mystique of his airplane.

Born in the Yugoslavian town of Verbis, near the Hungarian border, Slepcev lived there until the age of 17, when his family moved to the east coast of Australia.

His unrealized boyhood dream of flight wasn't only of learning to fly; he also wanted to build airplanes. Unable to afford lessons, Slepcev contented himself with models and subsequently, radio-controlled models.

In the late 1980s, Slepcev was approaching the age of 40, when a sense of urgency moved him from building models to his first real airplane.


The dramatic World War II Storch story told by a Luftwaffe veteran intrigued Slepcev and a seed was planted that wouldgrow into what is now the Slepcev Storch.

Without a set of Fieseler Storch drawings, and without ever having seen a full-scale Storch, Slepcev nonetheless convinced himself that he could build a faithful replica of the airplane.


Beginning with a one-quarter scale flying model, he determined that a three-quarter aircraft would have the look and many of the flying qualities of the original-but it was all an educated guess.

By 1991, with a little over a year of work behind him, Slepcev flew his first Storch, a single-seat version. He had guessed right.

With a modified Clark Y airfoil (he still hasn't seen the plans for the original), and powered by a Rotax 912 engine, the new scale Storch exceeded his expectations.

In 1993, he began work on the two-seat tandem version, which flew in 1994. This is the airplane now offered as a kit.


Plain and Simple

Storch Aviation SCGA recent test flight proved the Slepcev Storch to be a nimble and responsive design with great inherent stability. It will cruise at nearly 90 mph, but it seems to do so with some effort.

This airplane with a wing created for the slow end of the speed envelope seems to finds its harmony in flight below 60 mph, but especially between 30 and 50 mph.

It is a rudder airplane. Plain and simple.

You can force your way through yawing turns with your feet on the floor, but not if you're really flying the airplane. Firm and decisive rudder input yields a well-coordinated turn that can beautifully track an incredibly tight circle.


If you've trimmed the airplane properly, and once you've achieved balance between hands and feet, the Slepcev Storch stays where you put it. Put in 20 degrees of flaps and set power well below cruise, and the circumference of the circle you inscribe over the Earth below is astounding.

With a wingtip seemingly pointed straight at the ground, the Storch feels just as stable as in level flight.

For observation and surveillance purposes, the Storch is almost helicopter-like in performance.

One of Slepcev's more remarkable demonstrations is the flat turn.

Following through on the control inputs, it is apparent that the amount of aileron used is almost nonexistent. In a wings-level attitude, the Storch rotates around in an extremely tight circle.

There is the slightest sensation of being pushed to the outside of the circle, but more of the feeling that the inside wing has been pinned to a point in the sky; around that point, we rotate.

Slepcev demonstrates the flat turn to make the point that control stability and responsiveness is powerful in any flight regime.


During his early flight testing, Slepcev wondered how well the Storch would respond to damaged, or even missing, control surfaces. "I've pushed it to the limits and I haven't found any bad habits at all. I tried flying it with one aileron only...and it flew perfectly, though it was a little slower in the turns. Then, I took half the elevator off and it still flew. Then, I took the flaps off, and it still flew. This was just to prove that it has flight characteristics beyond what a pilot can imagine."

With its fixed full-span leading edge slats, the Storch just doesn't seem to run out of lift. Stalls are nominal, with a predictable and well-announced straight-ahead mush, instead of a full break.

With the Storch, you'll know well in advance that you're approaching a stall either power-on or power-off, since the only thing you'll see out front is sky, while the wingtips quickly approach a perpendicular relationship with the horizon.


The kit version airplane comes with a powerful electric trim system that originated as an automotive power window control.

Slepcev is aware that some potential buyers are a bit put off by the seemingly unorthodox use of such an automotive part, but he points out the longevity of such components, as well as the reduced cost.

The certified aircraft will be delivered with a traditional manual trim system to meet certification requirements. Slepcev claims either system is capable of providing true hands-off flight, once mastered.


Storch Features

Storch Aviation SCGWith its greenhouse side glass (too multifaceted to be called bubble windows) and generous windshield and overhead glass, the Storch provides copious viewing possibilities.

But as the accompanying photos attest, it will be necessary to pick up or lower a wing for a glance upward on either side. No matter how much glass is available, it's still a high-wing airplane with typical blindspots when flying the pattern.

The Slepcev Storch airframe is constructed of 4130 chromemoly steel tubing throughout the fuselage, rudder and elevator.The all-aluminum wings are made up of 6061-T6.

Slepcev is considering a stressed-skin aluminum wing made of Kaiser 2024-T3, in order to eliminate some parts on the certified version.

Load testing to + 6 and -3 Gs has been performed on the fuselage and wing structures by Slepcev.

Sydney University of Science, in Australia, has conducted wind tunnel testing on the modified Clark-Y airfoil, and Slepcev's airfoil is now designated as an SS-4.

Both the fuselage and tail are covered with Ceconite 102 fabric, but builders can choose to use Poly Fiber for covering. Windows are polycarbonate throughout.


Favoring pushrods over cables, Slepcev feels that both builders of kits and those who maintain the certified Storch will appreciate not having cable tension adjustments to worry about.

Presently, the only cables in the Storch are for rudder control, although the manual trim required for certification will most likely be cable-activated.

That stretched main landing gear is also made of 4130 tubing covered with an aluminum fairing.

The gear legs have a vertical travel of up to 10 inches providing both shock absorption and the capability of operations over uneven ground.

Maingear wheels are standard 15 x 6 inches on alloy rims and bearings, while the tailwheel is an 8-inch alloy.


Powerplant options are numerous, but Slepcev strongly suggests a Rotax unit of no less than 80 hp. The performance figures that accompany this article are based on the installation of an 80-hp Rotax 912, but many builders are opting for the 115-hp Rotax 914 turbo-equipped model. Significant speed and rate-of-climb increases are realized with the 914.

Two 10-gallon wing tanks provide for a total 20 gallons, allowing the 912-equipped Storch an endurance of between 3 and 3.5 hours at 70 knots.

With the 912, the Storch cruises at 70 knots, with a maximum of 80 knots. Stall occurs at 23 knots clean and at 19 knots with full flaps and power on.


Storch Kits

Storch Aviation SCGAs of this writing, there are nearly 70 Storch kits either completed and flying or in various stages of construction. Slepcev estimates that over 30 are now flying, with 12 kits in the United States and four of those flying.

The kit is delivered with the fuselage fully welded and primed. The builder will be responsible for covering.

Control sticks are premounted, as is the electric trim system. All pushrods are installed and, as with the trim and stick, they await connection to the control surfaces as the builder completes the wing and tail installation.

Wing ribs and spars are preformed and lightening holes are cut at the factory. Ribs and spars are also pre-flanged, leaving to the builder the tasks of assembly and skinning the wings.

Slepcev estimates that a somewhat experienced builder can complete the kit in 400 to 600 hours, while a first-time builder may require approximately 1,000 hours.


The kit does not include engine, engine mount, prop, instruments, cover or paint. Delivery time is estimated at eight weeks from the time your order is confirmed (when a deposit is given) until the kit is shipped from the factory.

Current kit price is $17,500, plus shipping and insurance to cover shipping from Australia.

Contact the factory for shipping costs.


In the Future

Storch Aviation SCGAccording to Slepcev, the future of his design is that of a certified aircraft.

JAR-VLA (certification of very light aircraft) will make it possible for the Storch to be used for commercial purposes in a number of countries that honor that standard. In fact, he is considering no longer producing a kit version once production of the certified airplane is under way.

Not being able to control the quality of a builder's work worries Slepcev and his financial backers. They are concerned that media coverage of an accident or incident involving a kit-built Slepcev Storch would not be presented as such, but possibly reported as the crash of a factory aircraft.

Mark Tipori, a U.S. based consultant to Slepcev and a potential distributor of the certified Storch, is adamant on the issue. "You can't put millions of dollars into a facility and try to build a reputation and then have somebody go out there, build one of your kit airplanes and decide they can put a motorcycle engine on it or cut their own propeller. Then, they go out and kill themselves and destroy your reputation."


To prepare for certification, the aircraft has been extensively test flown, with several recommendations as a result.

Dual doors for emergency access will be incorporated into the certified model, along with full disk brakes for extra stopping power.

As mentioned earlier, the certified version will also have the manual trim system. Much of the preliminary certification work has now been completed in Australia, and Slepcev looks toward late 1998/early 1999 for Australian certification.


Under the reciprocal JAR-VLA agreement, U.S. certification typically consists of a review of engineering technical data, but Slepcev is realistic that it can be a time-consuming process, requiring a manufacturer to be prepared for a long and detailed process.

There has also been considerable discussion as to relocating the manufacturing facility from its home in New South Wales, Australia, to the United States. Slepcev and his backers are considering several locations.


With his interest in aircraft of the World War II era, Nestor Slepcev had hundreds of out-of-production aircraft designs to choose from when making the giant leap from recreational builder to manufacturer.

Why the Storch, with its ungainly, almost mantis-like appearance, when he could have chosen a sleeker, low-wing strutless aircraft to build? For Nestor, the reasoning was simple: This would be both a visit to the past and a commercially viable undertaking.


He sees his Storch as more than a tribute to an earlier design. It is to be a working aircraft.

Whether the task is herding cattle in the hinterlands of Australia or the western United States, light agricultural spraying, pipeline and powerline patrol, or surveillance of illegal foresting, the Slepcev Storch has the ability to maneuver at incredibly slow speeds and to make airports of inhospitable terrain.

For Nestor Slepcev, these are qualities that make his airplane the pearl within the oyster, the beauty beneath the skin.

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